Crimp Heads, Die Sets

Crimpers, applicators, and presses are essential tools used for securely joining wires to contacts by compressing the crimp portion of the contact. These devices come in various types and are designed to accommodate specific wire sizes and contact/terminal types, ensuring precise and reliable connections. 1. Tool Types: There are several types of tools available for crimping, including: Applicator: This tool type is designed for use with a specific terminal or contact and is often used in automated or semi-automated crimping systems. Bench Press: These tools are heavy-duty devices mounted on a workbench and are commonly used in production environments where high volumes of crimping are required. Crimp Unit: This tool type combines the functionality of a crimping tool and a wire stripper in a single unit, allowing for efficient stripping and crimping operations. Hand Crimper: These handheld tools are manually operated and are suitable for smaller-scale crimping tasks or when portability is required. Hand Press: Similar to hand crimpers, hand presses are manually operated but provide additional force and stability for more demanding crimping applications. Hand Tool: This general term encompasses various handheld tools used for crimping, including manual crimpers and presses. Pump Unit: These tools utilize hydraulic or pneumatic power to generate the force required for crimping, offering enhanced efficiency and ease of use. 2. Tool Actuation Methods: The actuation method refers to how the tool generates the force necessary for crimping. Different actuation methods include: AC Powered: Tools powered by an alternating current (AC) source, typically used in industrial settings where a constant power supply is available. Automated: These tools are integrated into automated crimping systems, featuring motorized or robotic mechanisms for precise and high-volume crimping operations. Battery Powered: Portable tools that utilize rechargeable batteries to provide the necessary power for crimping, offering flexibility and mobility. Hydraulic: Tools that rely on hydraulic pressure to generate the force required for crimping, suitable for heavy-duty applications that demand significant force. Manual: Hand-operated tools that require manual force to compress the crimp portion, commonly used for smaller-scale or occasional crimping tasks. Pneumatic: Tools powered by compressed air, offering a consistent and reliable source of force for efficient and precise crimping. These crimpers, applicators, and presses are critical components in electrical wiring and assembly processes across various industries, ensuring secure and durable connections between wires and contacts. The availability of different tool types and actuation methods allows professionals to choose the most suitable tool for their specific requirements, ensuring efficient and reliable crimping operations.